Industry-Specific Thermal Solutions
Customized thermal solutions designed to meet the unique challenges of your industry
Transforming Sugar Production with Advanced Thermal Solutions
Energy-efficient thermal systems designed specifically for sugar manufacturing, optimizing performance while reducing energy consumption and emissions.
Industry Challenges We Solve
Adapting to multi-fuel operations
Meeting tighter emission and environmental norms
Improving operational efficiency
Working within limited land availability
Budget constraints while upgrading systems
Comprehensive Utility Solutions
Fuel Handling Systems
Belt conveyors
Bucket elevators
Feeders & crushers
Ash Handling Systems
Wet systems
Pneumatic systems
Combustion Systems
Air-cooled grates
Water-cooled grates
Pollution Control
ESPs
Bag filters
Rotary Particulate Collectors
The Future of Sugar Industry
The Indian sugar industry is undergoing a remarkable transformation. No longer limited to traditional sugar production, it is rapidly evolving into a fully integrated energy ecosystem—supporting ethanol production, co-generation of power, and the utilization of industrial by-products. Backed by strong policy initiatives such as the Government of India's Ethanol Blending Program and the country's net-zero carbon emissions target by 2070, sugar mills are now expected to become efficient, sustainable, and multifunctional energy hubs.
Advanced Boiler & Cogeneration Solutions
At Urja-Disha, we've been at the forefront of this transition. As a specialized engineering design company, we offer end-to-end utility solutions for sugar mills and distilleries. Our expertise spans boiler systems, fuel and ash handling, combustion technology, and pollution control.
Our specialized spent-wash incineration technology, helps the distilleries achieve Zero Liquid Discharge (ZLD) compliance under both 1G and 2G technologies.
System Capabilities
Capacity Range
10 to 200 TPH
Steam Parameters
Up to 120 kg/cm², 550°C
Fuel Types
Bagasse, coal, spent-wash, biogas
Applications
Sugar mills & distilleries
Key Offerings
Bagasse & multi-fuel boilers
Cogeneration power plants
Spent-wash incineration systems
Pollution control equipment
Fuel & ash handling systems
Success Story
How we helped a leading sugar manufacturer achieve operational excellence
140 TPH High-Pressure Boiler for Gangamai Sugar
A 140 TPH, 72 kg/cm², 520°C bagasse-fired boiler designed and delivered for Gangamai Sugar, showcasing our ability to engineer reliable, future-ready solutions for complex industrial needs. This high-capacity project included advanced combustion technology and integrated pollution control systems.
Increased Efficiency
Significant reduction in fuel consumption and operational costs
Emission Compliance
Met all environmental regulations and standards
Reliable Operation
Minimized downtime and maintenance requirements
Case Studies
Bagasse-Fired Boiler for Jarandeshwar Sugar Mills
Industry
Sugar
Client
Meru Industries LLP
End-User
Jarandeshwar Sugar Mills
Year
2018
Key Specifications
- 160 TPH, 87 Kg/cm²(g), 540°C
- 100% Bagasse Fuel
- Two-pass furnace design
- Natural circulation system
The Challenge
- High drum elevation requiring complex structural support
- Poor circulation ratios affecting thermal performance
- Frequent fouling in the Air Preheater zone
- Higher fuel consumption
- Maintenance downtime
Our Solution
- Smart 2-pass design reducing drum elevation by 3–5 meters
- Enhanced thermal performance with better flow design
- Continuous operation >180 days with zero chokes
The Results
- 0.5–1% boost in efficiency
- Continuous operation >180 days
- Zero APH fouling/choking
- Reduced maintenance downtime
Trusted by Industry Leaders
We've had the privilege of working with some of the most respected names in the sugar industry.
Dhampur Sugar
India
EID Parry
India
Mylar Sugar
India
Sharayu Agro
India
Gangamai Sugar
India
Ready to Transform Your Sugar Mill's Performance?
Let our experts analyze your thermal requirements and design a custom solution that improves efficiency, reduces costs, and meets your sustainability goals.
Request a Feasibility StudyOur design team will assess your plant's thermal requirements and identify optimization opportunities.