Urja Disha Boiler Technologies

What your hot air costs, and what it could cost

Six numbers from your plant. The answer in money per year.

01What fires your hot air generator today

02Your air duty

Heat duty

5,78,095 kcal/h

 

672 kW

Delivered heat per year

4,625 M kcal

Your equipment now

Indirect fired through a heat exchanger

Fuel needed69.4 kg/h
Fuel per year555 t/yr
Cost of delivered heat₹ 6.60 / 1000 kcal

Fuel bill per year

₹ 3.05 cr

UDBT CFHAG

Under-bed fluidised combustion with flue gas recirculation — 80% against 72–75% for a conventional solid fuel unit

Fuel needed225.8 kg/h
Fuel per year1,807 t/yr
Cost of delivered heat₹ 2.34 / 1000 kcal

Fuel bill per year

₹ 1.08 cr

You save

₹ 1.97 cr

every year

Fuel bill cut by

65%

 

Ten-year fuel saving

₹ 19.70 cr

at today's fuel price

CO₂ avoided

1,760

tonne per year

All figures on this page are approximate and intended for comparison only. They depend on your fuel analysis, site conditions and operating pattern. For a firm figure, get in touch with UDBT and we will work it out against a measured heat balance.

What 1,000 kcal of delivered heat costs you

₹ 0₹ 2.34UDBT CFHAG₹ 6.60YOUR EQUIPMENT NOW

Money out, year to date

Fuel spent up to that year. The green line is what you have saved by then.

Your equipment nowFuel
UDBT CFHAGFuel
SavingSaving to date
010 cr20 cr30 crY1Y2Y3Y4Y5Y6Y7Y8Y9Y10

This is a fuel comparison only — equipment cost, installation and replacements are not included. Ask UDBT for a delivered price against your duty.

Method and assumptions

Heat duty
Q = air mass flow × specific heat × (hot air temperature − inlet air temperature), with Cp = 0.2382 + 0.0000297 × mean air temperature kcal/kg·°C.
Fuel
Firing rate = duty ÷ (efficiency × blend calorific value). Calorific value, price and CO₂ factor are weighted by mass; the first fuel takes the share you set and the second takes the remainder.
Efficiency
80% for the CFHAG under-bed fluidised combustion with flue gas recirculation, against 72–75% for a conventional solid fuel unit, or 85% indirect and 98% direct for oil and gas. Stack temperature suggests a baseline at 0.04 points per °C above reference.
Modes
Oil and gas is a fuel-only comparison. Solid fuel runs the full life cycle: CFHAG capital 20% above your unit, and a major replacement at 10% of your capital cost every 3 years on yours and every 5 on ours.
Calorific values
Typical as-received values for the fuel selected. CO₂ factors follow IPCC 2006 Guidelines Vol. 2 Table 1.4; biomass is shown as zero because biogenic CO₂ is reported separately under the GHG Protocol.
Currency and units
Changing the currency changes the symbol and number format only, so enter every price and equipment cost in the currency you have selected. Direct-fired units put combustion products into the process air; a CFHAG delivers clean indirect air.

Want the firm number?

Send us your air duty and fuel analysis and we will work the comparison against a measured heat balance for your plant.

Talk to UDBT